Whole system simulation is one of the advanced features offered by kisssoft. Or any good sites that may be useful for the design and analysis of gear box. The main features of kisssoft were developed for gearbox design and analysis. This process will assist in analyzing a pair of existing gears. Due to the modular structure of kisssoft, you can limit the amount of modules to suit your requirements. The preliminary design for the lifting mechanism involved a rack and pinion gear design which was generated in kisssoft gear modeling software. Our range of products allows endtoend control of the gear manufacturing process.
The software calculates most of the machine elements according to methods specified. Jul, 2016 reverse engineer a pair of gears, analyze the safeties and generate a report. Various methods are offered that can be found under strength calculations. Figure 01 control of the toothmeshing of a modified gear pair the.
Kisssoft performs strength calculations quickly and accurately, and provides detailed documentation, including safety factors and service life values. Kisssys kisssys is a software addon for kisssoft that allows users to model transmissions and drive trains. Desktop software and web and mobile devicebased applications have become essential tools for pump system flow modeling, pump selection, pump system analysis and troubleshooting. Entering bearings and loads on shafts designed in kisssoft software. Whitesides, pe pdh online pdh center 5272 meadow estates drive. Consequently no difference can be expected in the evaluation of bevel gears that are produced with different processes klingelnberg, gleason, etc. You can use kisssofts cylindrical gear calculation software to calculate a range of different configurations. That is, if you dont know what exactly you have, you.
A proper warning message is issued when the user attempts to open a file from a later version in unicode format. Dontyne systems gear design software, gear manufacturs. Founded in 1998, kisssoft ag is a market leader in design and analysis software for all types of gears and power transmission solutions utilizing a modular calculation system for the design, optimization and analysis of machine elements. Module, helix angle, contact angle, and optionally the center distance. Service pack center for the kisssoft calculation program. Sophisticated software for solid gear design whether your computer platform is standalone or part of a suite, desktop or on the cloud, theres a gear design package developed specifically to meet your needs. The cylindrical gear pair is the most important configuration for geometry and strength.
Gears sizing calculations are available for all common gear types cylindrical gears, bevel gears, worm. Calculation of the displacement volume of gear pumps calculating the displacement volume of gear pumps take into account user specific additions. Dontyne systems offers software and services aimed at the optimum production of gear components and their use in the transmission industry. How do i perform simulation and meshing of gears in solidworks.
This includes geometric parameters such as the nipped volume between two gear pairs in mesh, return volume. Sep 01, 2015 sophisticated software for solid gear design whether your computer platform is standalone or part of a suite, desktop or on the cloud, theres a gear design package developed specifically to meet your needs. Resistance to root break, pitting, and scoring is calculated. It also provides reports containing detailed information about safety factors and service life values. Cylindrical gear design, analysis and optimization the objective of this training is to understand the fundamental theories for cylindrical gear design and analysis, and to learn the application usages of kisssoft. Sysweb software platform with configurable web interface for accessing kisssys models, designed for easy gear unit sizing using only the principal data. The bevel gear contact analysis with shafts was approximating wrongly the vhj misalignment. Noise reduction, increased efficiency, size reduction. Kisssoft offers an extensive option for calculating the essential characteristics of gear pumps outer and inner tooth pumps. The gear pump report shows the input torque on gear 1 t and the torque transferred from gear 1 to gear 2 t1contact. Spurs gears are typically the easiest type of gear to manufacture, also making them. This calculation module in kisssoft allows sizing and control of master gears. Our range of products allows endtoend control of the gear manufacturing process the gear production suite has been developed as a collection of individually licensed software tools or modules. Kisssoft gear design software engineering softwares.
Solidworks is really good software and the animations are simple to learn from. Kisssoft is a program for sizing, optimizing and recalculating designs for machine components such as gears, shafts and bearings, screws, springs, joining elements and belts. The product can also be integrated in all popular cad programs. Twinmesh for reliable cfd analysis of external gear pumps combining twinmesh and ansys cfx offers engineers a unique, efficient and fast workflow for transient, threedimensional computational fluid and thermal analysis cfd of external gear pumps. Because the internationally valid windows style guides are. With the support of suitable software, the calculation and optimisation of such gears can be done without any problems. An example of both gear systems displayed in the 2d viewer is shown in figure 3. The gears are the central element in the transmission. Kisssoft training cylindrical gear design, analysis and. The fine drafting of the kisssoft programmes see below, can be used as an efficient software tool. All the available strength calculations for bevel gears take only tooth geometry in the middle of the tooth width into account.
Dynamic analysis of a cycloidal gearbox using finite. Gear pump text is removed from module specific settings to the diagram settings. This article discusses the theoretical basis of contact analysis according to weberbanaschek 1 in combination with a section model for both straight and helical cylindrical gear toothing that is used as the basis for contact analysis in kisssoft 2. Calculation of the transported volume of oil for gear pumps without. Figure 1 shows a crosssectional view taken through the gears of a typical gear pump. Contact analysis model for planetary systems base pressure angle of contact analysis wear iteration contact analysis with load spectra gear pump. Through the gear stress analysis the improvement can be directly checked. You should use the torque at the point of contact in the strength calculation and the contact analysis calculated from p out and p in.
Kisssoft ag develops design software for engineers and designers in a wide variety of fields. Smart science sizing optimization and strength analysis for spreadtype gear reducers. As for the software itself, kisssoft is a calculation program consisting of a standard package for the certification, design, and optimization of machine elements, while kisssys is a system addon to the original program, with which complete gearboxes and drive systems can be modeled. Design software for mechanical engineering applications kisssoft is a program for sizing, optimizing and recalculating designs for. In the workspace, add desired custom features as needed. Kisssoft is completed by interfaces to all standard cad programs and links to fe calculations.
Sizing calculations are available for all common gear types cylindrical gears, bevel gears, worm gears, helical gears, hypoid gears, and crown gears. Generate toothform for bevel gears with arcs improved. Contact analysis with load spectra gear pump operating backlash temperatures. How do i perform simulation and meshing of gears in. Kisssoft gear pump analysis 1 of 33 swiss quality kisssoft ag frauwis 1 ch 8634 hombrechtikon telefon.
To achieve this, kisssys brings together kinematic analysis, service life. In recent years the estimation of gearbox power loss is attracting more interest especially in the wind turbine and automotive gearbox industry but also in industrial gearboxes where heat dissipation is a consideration as well. For finite element analysis, his work mainly focuses on twodimensional quasistatic model of trochoidal tooth profiled gear pump. How to get the most realistic efficiency calculation for gearboxes. Contact analysis for planets in kisssoft gear solutions. Petroleum software mechanical software metallurgical. It permits definition of intervals and increments for the most important gear tooth parameters. Kisssoft products strenght analysis of bevel gears. Kisssoft products extended calcuation possibilites for gears. Kisssoft shaft and gear analysis seminar october 68, 2004 the neterlands the first day is an introduction to calculations using kisssoft, followed by theory as well as working practice of shaft calculation, mainly according to din743 for static and fatigue strength. Pdhonline course m128 4 pdh selecting a centrifugal pump by system analysis 2012 instructor. Kisssoft and gleason offer two software solutions, one.
I use the kisssoft to calculate the cylindrical spur gear strength,but dont know where can find the function to calculate the wear safety,pls help me. New possibilities open up for the optimisation of the gear with regard to operating noise, meshing and strength characteristics. Gear pumps kisssoft offers an extensive option for calculating the essential characteristics of gear pumps outer and inner tooth pumps. As the gear commu nity develops new requirements for best practices, gear design software has to change to account, such as kisssoft did when it implemented iso standards for calculation methods treating micropitting and flank fracture in its software a few years ago. Twinmesh reliable cfd analysis of external gear pumps. Therefore, the input for a standalone program is complicated and timeconsuming. Desktop gear engineering software trends, technologies and market forecast matthew jaster, associate editor. An update on the latest gear design software from several vendors, plus what gear design engineers can expect next.
The single gear calculation has been developed to calculate the geometry and test dimensions of individual gears the cylindrical gear pair is the most important configuration for geometry and strength. Kisssoft gear shaft, bearing connecting elements springs chainsbelts miscellaneous cad interfaces kisssys concept administration of calculations administration of variants programming applications gpk screenshots. Kisssoft products calculation of spur and helical gears. Precision design is one of the most powerful tools for performing sizing calculations for cylindrical gears. The scope of the software ranges from a single machine element up to the automatic sizing of complete gearboxes. Figure 33 gear analysis and optimisation in kisssoft figure 34 cad model of the gear train including housing and couplings using kisssoft data the engineering analysis involved in this project could be performed very quickly due to the use of an integrated software. If you need to perform a stress analysis the best way is kisssoft or the iso6336 standard. Reverse engineer a pair of gears, analyze the safeties and generate a report. The user can copy the file into extdui folder to create the comment tab in cylindrical gear pair calculation. Kisssoft is a windowscompliant software application. Gleason acquisition of kisssoft ag, specialist in design. In addition to cylindrical gears in different configurations as pair, planetary set, three or four gears as chain, gear rack and as single gear, the kisssoft gear design software also covers bevel gears and hypoid gears, crossed helical gears, worms, and face gears.
Wpk, zpk are needed the price excludes the necessary kisssoft and kisssys modules. Kisssoft is rounded out by supplementary modules performing such tasks as. Contact analysis, with consideration of stress and deformations, showed concentration of stress. For an ltca calculation, all gear data together with the geometry and load condition of the shafts is needed. Download kisssoft gear design software for free windows. Interfaces to all the standard cad programs complete the features of this product.
Design and solid modeling by solid works of variable gear pump. Steel is a popular choice when creating metal gears due to its high strength and low cost. The solidworks functionality changed between the versions. This includes geometric parameters such as the nipped volume between two gear pairs in mesh, return volume, the volume with critical flow surface oil flow should be.
For the two flank roller test a master gear is required that is rolled off on a test device together with the gear that will be tested. Kisssoft was crashing at launch when the software is installed at a server with a unc path. For more extensive analysis of a cylindrical gear pairing, other calculations are available that in some cases go significantly beyond the standard calculations. This made the gear pump results a bit unclear and is fixed now. Kisssoft design, optimization and analysis of machine.
Smart science sizing optimization and strength analysis for. The kisssoft and kisssys calculation software suites are an essential part of our business and are used together with our own specialized inhouse toothing software programs. Calculation software for machine design design, analyse, optimize. You can edit and analyze all of its kinematic properties. Dynamic analysis of a cycloidal gearbox using finite element. Kisssoft gear pump analysis 7 of 33 swiss quality the interface can be used to design either internal or external gear systems which can be viewed using the 2d viewer button. Kisssoft and gleason offer two software solutions, one design interface november, 2017 gems and kisssys programs are now linked by a direct interface to exchange gear tooth and system design data between the two software packages.
Free gear design software gear creator emachineshop. Kisssoft is a practical tool that was always extend. Spur gear analysis results by software and kiss soft based on iso and din. Jan 16, 20 this video lecture will teach you how to design spur gears for mechanical strength, dynamic load and surface durability. The single gear calculation has been developed to calculate the geometry and test dimensions of individual gears. Here i show how kisssoft can size bearings and provide information on micro geometry for low te gears, fatigue life, bearing life and shaft deflection. Design software for mechanical engineering applications. Analysis of spur gear geometry and strength with kisssoft software ashwini gaikwad 1, rajaram shinde2 1,2automobile engineering department, rajarambapu institute of technology, sakharale, dist.
Here i show how to enter and specify bearings and loads on shafts in the kisssoft shaft module. The neterlands the first day is an introduction to calculations using kisssoft, followed by theory as well as working practice of shaft calculation, mainly according to din743 for static and fatigue strength. In addition, shafts, bearings, connecting elements, springs, as well as chainsbelts can also be calculated. Gear solutions is designed to shine a spotlight on the. Gear and gearbox design kisssoft is a software tool for the design of machine elements such as gears, shafts, bearings, bolts, splines and springs. Gear kinematics and strength calculations were carried out according to vdi 2736 recommendations, with kisssoft software.
Figure1 control volumes defined in the fluid dynamic model. Regular windows users will recognize user interface elements, such as the menus and context menus, docking window, dialogs, tooltips and status bar, from other applications. On the basis of current standards kisssoft permits strength verification for cylindrical gears in a simple and safe manner. Kisssys, kisssoft s system addon enables to model complete gear units. Kisssoft is a software tool for the design of machine elements such as gears, shafts, bearings, bolts, splines and springs.
Section 4 reports the simulation results and campares them with those in 7. Stiffness model of an individual disk according to petersen. Failure analysis preformed for gearing, shafts and bearings. In solidworks 2016 worms with a helix right hand were not anymore generated from kisssoft through the interface, now this is fixed again. In modern system software, such as kisssys 6 where the complete trans mission chain with gears, shafts, and. Gear design software to model most gear arrangements. Sp3 pitch point c added to gear pump graphics the pitch point c was missing in gear pump graphics. Modeling and simulation of gear pumps based on modelicamworks. Kisssoft is a software package to perform sizing calculations for machine elements. Results were then communicated to the customer who is using. The hydraulic institute pump software resource center serves as a single source for pump endusers to discover and explore new software and applications.
Gear design for parallel axis, planetary, bevel, face gears, worm and crossed axis helical. Running kisssoft via the addin gear teeth if existing shaft data is present adding manufacturing data to the drawing opening the calculation file 3d interface to creo parametric proengineer integrating the kisssoft addin cutting gear teeth on an existing shaft modifying the selected 3d model modifying the teeth on an existing shaft. Kisssoft design, optimization and analysis of machine elements. The change in the important parameters of a pump during mesh is calculated and displayed. You can model most gear design arrangements and gear trains. Dimenzioniranje vecstopenjskega gonila s kovinskimi in. The software guarantees to perform quick and accurate strength calculations. Jan 23, 2020 graphics capable of showing evaluation available for e. How to get the most realistic efficiency calculation for.
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